自上料混凝土攪拌車的驅(qū)動裝置怎樣維護(hù)?
概述: 驅(qū)動裝置的作用是驅(qū)動混凝土貯罐轉(zhuǎn)動,它由取力器、萬向軸、液壓泵、液壓馬達(dá)、操縱閥、液壓油箱及冷卻裝置組成。如果這部分因故障停止
驅(qū)動裝置的作用是驅(qū)動混凝土貯罐轉(zhuǎn)動,它由取力器、萬向軸、液壓泵、液壓馬達(dá)、操縱閥、液壓油箱及冷卻裝置組成。如果這部分因故障停止工作,自上料混凝土攪拌車將不能轉(zhuǎn)動,這會導(dǎo)致車內(nèi)混凝土報(bào)廢,嚴(yán)重的甚使整罐混凝土凝結(jié)在罐內(nèi),造成自動上料混凝土攪拌車報(bào)廢。因此,驅(qū)動裝置是否可靠是使用中必須高度重視的問題。為保證驅(qū)動裝置完好可靠,應(yīng)做好以下維護(hù)工作:
The driving device is used to drive the concrete storage tank to rotate. It is composed of power take-off, universal axis, hydraulic pump, hydraulic motor, control valve, hydraulic oil tank and cooling device. If this part stops working due to fault, the self feeding concrete mixer will not be able to rotate, which will lead to the scrapping of the concrete in the truck, and even make the whole tank of concrete coagulate in the tank, resulting in the scrapping of the automatic feeding concrete mixer. Therefore, whether the driving device is reliable or not is a problem that must be attached great importance to in use. In order to ensure the integrity and reliability of the drive device, the following maintenance work should be done well:
1.萬向轉(zhuǎn)動部分是故障多發(fā)部位,應(yīng)按時(shí)加注潤滑脂,并經(jīng)常檢查磨損情況,及時(shí)修理更換。車隊(duì)?wèi)?yīng)有備用的萬向軸總成,以保證一旦發(fā)生故障能在幾十分鐘內(nèi)恢復(fù)工作。
1. The universal rotating part is a fault prone part, so grease shall be added on time, and the wear condition shall be checked regularly, and the repair and replacement shall be carried out in time. The team should have spare cardan shaft assembly to ensure that it can resume work in dozens of minutes in case of failure.
2.保證液壓油清潔。自動上料混凝土攪拌車工作環(huán)境惡劣,一定要防止污水泥沙進(jìn)入液壓系統(tǒng)。液壓油要按使用手冊要求定期更換。一旦檢查時(shí)發(fā)現(xiàn)液壓油中混入水或泥沙,就要立即停機(jī)清洗液壓系統(tǒng)、更換液壓油。
2. Ensure that the hydraulic oil is clean. The working environment of automatic loading concrete mixer is bad, so it is necessary to prevent dirty cement sand from entering the hydraulic system. The hydraulic oil should be replaced regularly according to the requirements of the manual. Once it is found that the hydraulic oil is mixed with water or sediment, it is necessary to stop the machine immediately to clean the hydraulic system and replace the hydraulic oil.
3.保證液壓油冷卻裝置有效。要定時(shí)清理液壓油散熱器,避免散熱器被水泥堵塞,檢查散熱器電動風(fēng)扇運(yùn)轉(zhuǎn)是否正常,防止液壓油溫度超標(biāo)。液壓部分只要保證液壓油清潔,一般故障不多;但生產(chǎn)廠家不同,使用壽命則不一樣。
3. Ensure that the hydraulic oil cooling device is effective. The hydraulic oil radiator should be cleaned regularly to prevent the radiator from being blocked by cement, and check whether the electric fan of radiator operates normally to prevent the temperature of hydraulic oil exceeding the standard. As long as the hydraulic oil is clean, there are not many faults in the hydraulic part, but the service life varies with the manufacturer.